Turnkey Plant Design, Custom Machinery Programming, and Industrial Infrastructure
We design, program, and commission production floors for plant managers and operations directors. From layout and custom machine control to heavy infrastructure, one team owns the build through first good parts.
Turnkey Plant Design
Facility layouts, line flow, and utility routing engineered so new cells land without rework on the floor.
Custom Machinery Programming
PLC, HMI, and drive logic written to your process—not a generic OEM template—then commissioned on the machine.
Industrial Infrastructure
Rigging, electro-mechanical install, and plant utilities that keep packaging, processing, and silo systems in production.
Four divisions, one accountable build
Four field engineering divisions, each staffed to take a line from installed hardware to commissioned, documented production.
High-Speed Packaging & End-of-Line Commissioning
Our high-speed packaging division handles complete mechanical installation, timing synchronization, and line integration for complex automated lines. Specialized teams deploy, configure, and service high-performance case erectors, multi-lane vertical form-fill-seal bagging machines, rotary pouch packagers, automated cartoning systems, high-capacity product labelers, robotic palletizers, and high-speed sleeving machinery. Every deployment is calibrated for maximum uptime and synchronized to safe bags-per-minute operational thresholds.
Advanced Processing, Injection Molding, & Silo Infrastructures
We engineer and install robust processing cells utilizing advanced technology matrices for heavy manufacturing environments. This includes full deployment and optimization of high-pressure rotary injectors, industrial inductive mixers, multi-stage inline liquid fillers, automated capping towers, custom injection molding tooling setups, and multi-tier industrial conveyor systems. Our teams manage bulk processing infrastructure including up to 10,000-gallon storage silo tanks, complex tank silo shafts, blades, and heavy fluid manifold valve networks.
Control Systems, PLC Programming, & Drive Automation
Our dedicated automation controls architecture division builds, retrofits, and overrides industrial control panels and digital tracking logic. We support full integration across premier industry-standard platforms including Allen-Bradley, Siemens, Omron, Fanuc, Yaskawa, Cozzoli, Mitsubishi Electric, and Schneider Electric hardware. Specialized services include custom PLC logic building, SCADA telemetry mapping, HMI programming, and synchronized multi-axis servo drive setups for precise robotic cell articulation.
Heavy Infrastructure Rigging & Electro-Mechanical Repair
We operate technical response divisions capable of executing complex facility upgrades, machinery rigging, and emergency field service calls. Experts handle full installation and troubleshooting for industrial weight scales, inline water/glue meters, commercial hot water tanks, structural safety deck installations, safety rails, and elevated catwalks. Field operations include heavy component overhauls such as precision bearing swaps, complex gearbox rebuilding, three-phase AC induction motor repairs, and Variable Frequency Drive (VFD) diagnostics.
One firm, built for full production lines
From first CAD pass to commissioned plant, we handle every stage so your line runs from day one.
1st
Pass DFM review
We catch assembly and tooling flaws in raw CAD before they reach the floor.
1
Turnkey point of contact
One engineering team owns plant design, relocation, and commissioning end to end.
100%
Machinery programming
Every automated system ships programmed, wired, and cloud-linked for live tracking.
Industrial Machine Maintenance & Preventative Maintenance (PM) Divisions
Production downtime is a direct hit to your bottom line. Our dedicated Contract Maintenance and Lifecycle PM division provides comprehensive, predictive care for all industrial assets—including heavy mixers, bulk silos, CNC production gear, packaging arrays, and complex manufacturing machinery. • Asset Audits & Diagnostics: We perform scheduled asset audits, vibration analysis, and thermal imaging diagnostics to catch issues before they become failures. • Calibrations & Lubrication: Precision mechanical tolerance calibrations and advanced component lubrication plans keep drives, motors, pneumatics, and high-speed wear parts in spec. • Micro-Wear Prevention: By identifying micro-wear before a failure occurs, we guarantee verified operational uptime and eliminate the administrative delays of traditional staffing registries.
Trusted by brands across the production line
We work alongside manufacturers, processors, and industrial operators who need plant design, DFM reviews, and commissioning done to spec.
Turnkey plants delivered, from CAD to full production
Manufacturing leaders trust our DFM reviews and facility commissions to move from prototype to mass production with fewer revisions and faster timelines.
Lebron's DFM review caught three mold issues before tooling. That alone saved us a full production cycle and the rework costs that came with it.
Michael Torres
Operations Director, Consumer Goods Manufacturer
They programmed our custom assembly line and commissioned it on schedule. The machinery has run consistently since day one.
Priya Sharma
VP of Engineering, Industrial Components
The plant design accounted for every utility line and data point. Moving our packaging operation was far less disruptive than we planned for.
James Okafor
Plant Manager, Food Processing Facility
How does the engagement process work?
Answers on scoping, timelines, and what to expect from a turnkey project.
What does a typical project scope include?
Each engagement starts with your raw 3D CAD files and production targets. We map the full path: DFM review, plant layout, equipment sourcing, and infrastructure design. You get a defined scope before any work begins.
How do we get started with a new project?
Reach out through the contact page. We'll schedule a consultation to review your product, existing facility, and production goals. From there, we outline the project phases and deliverables.
Can you handle both plant design and equipment relocation?
Yes. Turnkey means the entire move, from heavy equipment relocation to full facility commissioning, is managed under one engagement. We coordinate machinery logistics, mechanical plumbing, pneumatic lines, and electrical infrastructure.
What is the timeline for a full plant commissioning?
Timelines depend on your facility's current state and production line complexity. During scoping, we map each phase with specific milestones. You'll know the expected duration before committing to the project.
Do you work with clients outside Parsippany-Troy Hills?
We serve industrial clients across the region and beyond. Location is not a constraint for plant design or DFM reviews. Heavy equipment relocation is coordinated on-site wherever your facility operates.
What happens after the DFM review is complete?
You receive a detailed report with recommended design changes for mass production. We also identify the right automated tooling and injection molding procurement path. The review directly feeds into the full plant build and commissioning scope.
Do you handle project management and contractor oversight?
Yes, completely. 'Turnkey' means we own the entire execution chain from CAD to final commissioning. We act as your primary project manager and decision-making authority on the floor, directly overseeing mechanical plumbers, electrical crews, rigging teams, and field techs. You skip the hassle of juggling multiple trades—we handle schedules, conflicts, and technical overrides so you can focus solely on production.
Still have questions?
Send us a message or call, and we'll walk you through the engagement process.
Let's discuss your plant design and DFM review needs
Share your project scope and we'll map the engineering path from prototype CAD to mass production. Clear answers, no delays.